The Difference Between Traditional and Digital Dental Impressions

Vitality Technologies LLC • June 27, 2025

When it comes to creating crowns, bridges, dentures, and other dental restorations, everything starts with an impression. An accurate impression makes it easier for your dental lab to build something that fits comfortably and looks natural. But not all impressions are made the same way. Today, more dentists are switching from traditional impressions to digital ones and for good reason.


At Vitality Technologies, we work with both types, but we see a big shift toward digital. In this article, we’ll break down the main differences, how long each takes, and why digital impressions are changing the way dental practices work.




How Traditional Impressions Are Made


3D dental scan


A traditional dental impression involves filling a plastic tray with thick, gooey material and placing it in the patient’s mouth. The patient has to sit still for several minutes while the material hardens around their teeth. Once it’s ready, the tray is removed and the impression is sent to a dental lab like ours to create a model of the patient’s mouth.


While this method has been used for decades, it’s not always easy. The materials can be messy, uncomfortable, and sometimes inaccurate. If there are bubbles or distortions in the mold, the dentist may need to take a second impression. This slows everything down and increases the chance of a bad fit.


How Digital Impressions Work


Digital impressions use a small wand that scans the inside of the patient’s mouth. The scan only takes a few minutes and produces a 3D image that is sent directly to our lab. There is no need for messy trays or repeat appointments.


At Vitality Technologies, we receive digital files instantly which lets us get to work right away. The files are cleaner, more detailed, and much easier to use for designing precise restorations. We use this technology to create everything from crowns to 3D digital dentures offering better accuracy and comfort for patients across the board.


Traditional vs. Digital: Key Differences


Time:

  • Traditional impressions can take ten to fifteen minutes in the chair, especially if a remake is needed.
  • Digital impressions usually take under five minutes and do not require retakes.


Comfort:

  • Traditional methods can cause gagging, discomfort, or anxiety for some patients.
  • Digital scanning is quick and simple with no trays or mess.


Accuracy:

  • Traditional impressions are more prone to bubbles, distortion, or improper seating.
  • Digital scans provide high-resolution images that improve fit and function.


Turnaround:

  • Traditional impressions must be shipped to the lab, which adds extra days.
  • Digital scans are sent instantly so we can begin manufacturing faster.


Recordkeeping:

  • Traditional models require physical storage.
  • Digital files are saved electronically and can be reused or updated anytime.


Why In-House Manufacturing Makes a Difference


At Vitality Technologies, we don’t just process files. We build everything in-house. That means once your scan comes in, we immediately start designing and milling the restoration in our lab. We do not outsource your case to another vendor which helps us ensure quality and speed from start to finish.


Our in-house process leads to fewer delays, fewer errors, and faster delivery times. Whether your office needs a single crown or multiple restorations, we have full control over the timeline and outcome.


The Benefits of Going Digital


Switching to digital impressions makes things easier for patients and improves workflow for dentists. It also increases satisfaction for everyone involved. Here are a few of the biggest benefits:


• Faster turnaround from scan to final product
• Fewer remakes due to improved accuracy
• More comfortable experience for patients
• Easier communication between dental offices and our lab
• Clean modern workflow with less room for error


If you’re still using traditional methods, now is a great time to explore digital. With modern technology and in-house production, Vitality Technologies can help your practice run smoother and deliver better results.


Upgrade Your Workflow with Vitality Technologies


We make switching to digital easy. Whether you’re already scanning or just getting started, our team is here to support you. Let us show you how faster, cleaner impressions can help you and your patients.


Contact Vitality Technologies today to learn more about our digital dental lab services, including 3D digital  dentures, and full in-house solutions.


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